Press

Small Scale, Large Impact: How Micro-3D Printing is Enabling Manufacturers to Win Big

The drive to pack more functionality into ever-smaller components is reshaping manufacturing across sectors – and exposing the limits of conventional production methods. Here, Peter Ho, Product Manager, Boston Micro Fabrication (BMF) examines why micro-precision 3D printing, is emerging as a foundational technology for the next generation of precision manufacturing, and what real-world applications tell us about its growing role.

How Micro 3D Printing is Scaling MedTech Manufacturing

How are precision micro-components moving from early-stage R&D into true batch production? In this video interview, we visit precision plastics experts IPFL to explore how micro 3D printing technology from Boston Micro Fabrication (BMF) is being deployed on the manufacturing frontline. Joining us is Adam Bloomfield, Manufacturing Engineer at IPFL, to discuss the clinical demand driving miniaturisation, navigating microfluidics and microneedle challenges, and how new hybrid print capabilities are reducing lead times for medical device innovators.

New BMF Resin Solves Optical Clarity Challenges in Micro 3D Printing

Designed for use on its 10µm and 25µm resolution printing platforms, the material is built specifically for applications where both optical performance and dimensional accuracy at the micron-scale are simultaneously required. That combination has been difficult to achieve in additive manufacturing because surface roughness at small feature sizes causes light to scatter and diffract before it clears the part.

6 high-resolution additive manufacturing tips for faster medtech development

Early-stage medical device development is where most programs either accelerate or stall. Concepts often look promising in CAD but fail to translate into functional prototypes due to manufacturing constraints, long tooling lead times, or limited iteration cycles. For devices with microscale features, these challenges are amplified. Traditional manufacturing methods were not designed for sub-100 µm geometries, tight tolerances, or complex internal structures.

Medical, Electronics, & Semiconductors: Detailed 3D Prints at RAPID 2026 with Boston Micro Fabrication

They say that good things come in small packages, and that’s certainly the case when it comes to Boston Micro Fabrication (BMF). A leader in micro-precision additive manufacturing, the company uses its proprietary PμSL (Projection Micro Stereolithography) technology to power its range of 3D printers. I spoke to CEO John Kawola at RAPID+TCT 2026 to learn more about the company’s latest innovations.