D1025

Powered by BMF’s Projection Micro Stereolithography (PµSL) technology, the microArch D1025 is BMF’s first dual-resolution printer, capable of printing at 10µm or 25µm resolution — or both within a single build, switching resolutions layer by layer or even within the same layer. Built with enhanced automation for production efficiency, the D1025 lets engineers apply ultra-high resolution only where features demand it, and faster, lower-resolution printing everywhere else — delivering the precision and repeatability BMF is known for without sacrificing speed.

Dual resolution flexibility

Automatic precision switching

Built-in automation

Built for Flexibility, Precision, and Speed

Two Resolutions, One Platform

Print an entire build at 10µm for maximum precision, at 25µm for faster throughput, or switch between both within the same build — even within a single layer — to match resolution to the part's actual geometry.

Intelligent, Automatic Switching

The D1025 automatically identifies fine features within complex geometries and switches resolution precisely where it's needed — applying ultra-high resolution only to the details that require it, while printing the rest of the part faster.

Enhanced Built-In Automation

Automatic calibration of platform, membrane, and roller reduces turnover time between prints, while print settings like roller frequency and resin leveling adjust automatically based on build area and material viscosity.

What Dual Resolution Delivers

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Razor head

3D printed on the microArch D1025 with 2 x3 sets of blade springs.

Microfluidic chip with luer lock

3D printed on the microArch D1025 with 217µm square 3D microfluidic channels with built-in luer lock connector for easy leak-free flow.

Ready to Combine Precision and Production Speed?

Talk with our team to explore how the microArch D1025's dual-resolution platform supports applications across electronics, medical devices, life sciences, and photonics.

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Specifications

Resolution x Accuracy x Precision

The microArch D1025 combines BMF’s 10µm and 25µm platforms into a single hybrid system, intelligently switching resolution within and between layers to deliver precision exactly where each feature requires it — without the throughput tradeoff of running an entire build at maximum resolution.

Features

Hybrid Resolution Printing: Print at 10µm, 25µm, or both within a single build — switching resolution layer by layer or within the same layer to match part geometry.
Automatic Precision Switching: Intelligently identifies fine features within complex structures and automatically applies the appropriate resolution, layer by layer.
Three Print Modes: Single exposure, stitching exposure, and micro array modes adapt the build to part size, precision, or production density.
Automatic Calibration: Platform, membrane, and roller calibrate automatically, reducing turnover time between print jobs.
Adaptive Print Settings: Roller frequency and resin leveling delay times adjust automatically based on build area and material viscosity.

PµSL Technology

The microArch D1025 is powered by BMF’s proprietary PµSL technology, combining the throughput of BMF’s 25µm S350 platform with the high-resolution capability of its 10µm system into one flexible solution — letting engineers apply the right resolution to the right feature within a single part.

Features

PRINTING TECHNOLOGY PμSL
LIGHT SOURCE UV-LED
LIGHT WAVELENGTH 405nm
PRINTING MATERIAL Photosensensitive resins
INPUT DATA FILE FORMAT STL
XY OPTICAL RESOLUTION 10µm and 25µm
XY POSITIONAL ACCURACY ±1μm
PRINT SIZE 100mm x 100mm x 50mm
LAYER THICKNESS 10~50μm
TOLERANCE +/- 25μm and +/- 50μm
POWER SUPPLY 2kW
PRINTER DIMENSIONS 1350mm x 900mm x 1950mm
PRINTER WEIGHT 500kg
VOLTAGE 110-220V
CERTIFICATIONS CE

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As one of BMF’s first customers, we’ve been impressed by the performance of their high-resolution 3D printing solutions. While evaluating the first-generation microArch P150, we achieved accuracy unmatched by other systems in our additive lab. With its high part quality, production-ready throughput, and broader material capabilities, the microArch S350 has become a critical tool for printing high-resolution connectors for our customers.

Xiaoming Luo

Principal 3D Printing Engineer, Aerospace, Defense, and Marine (AD&M) at TE Connectivity

The quality and accuracy of BMF PµSL parts is very unique, and truly mimic expensive micro molded parts, and now we can have parts ready for test within 1-2 days rather than 1-2 months, as well as reducing the huge costs associated with tooling manufacture and reworking as the new products evolve. We can also explore designs previously out of reach due to manufacturing limitations. Our main focus is to lift our prototyping capabilities to the highest possible level, both in quality and speed. BMF will help us accomplish that.

Sally van der Most

DSS Manager, Sonion NL

We have been looking for some time for a machine that can reliably produce parts in this size range as we were at the limits of other machines or would have to sink cost into other manufacturing methods- typical micro injection molding or other micro machining activity that can be expensive and prohibitive to R&D iterations. The ability to rapidly produce these types of parts combined with an open ecosystem is unmatched.

Sam Wilson

STORM Lab UK, Institute of Robotics and Autonomous Sensing, University of Leeds

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We’d be happy to manufacture a benchmark part so you can assess our quality.

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